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Semi Automatic

Our range of semi-automatic bandsaw machines incorporates both heavy duty twin column and pivot action designs to cover all types of application. The pivot action design is ideal for structural materials such as I beam, H beam, channel and angle steel that require mitre cutting at a single or double side swivel, mitre or straight cutting. The horizontal saws incorporating the twin column design are ideal for applications that require straight cutting of billets. The heavy-duty rigid frame reduces vibration and allows greater blade tolerances to be achieved therefore improving cutting accuracy and blade life.

Calipso Semi Automatic Double Mitre Cutting Bandsaw Machine

FMB


Round

240mm

Square

240mm

Rectangle

200x310mm

SpecificationBandsaw Blade Drive & Material ClampingMachine Controls & Safety

Specification

Heavy duty robust construction (490kg). Scissor action design. Tilted saw bow design to reduce the twist on the saw blade and maximise blade life. Bandsaw bow manufactured from special Aluminium casting. Heavy duty sheet metal base. Saw bow rotation from 0 – 60 degrees right and 0 – 45 degrees left.

Bandsaw Blade Drive & Material Clamping

Vise place in frontal position consisting of a wide rotary disk for material support and a steady plate supporting the clamping unit. The clamping unit transversely slides on the plate to perform angular cutting both on the right and left sides. The fast material clamping is by lever. Fixed jaws can be moved back to increase the cutting capacity to 310mm. Dynometric blade tension. Blade cleaning brush integrated in the head protection cover. Specially designed gearbox for high lateral pressure.

Machine Controls & Safety

Trigger switch activation. 24v low voltage controls. Front mounted control panel ergonomically positioned. Emergency stop button. Blade breakage switch immediately stops the machine. Interlock blade band wheel cover guards.

SH-460M Semi Automatic Mitre Cutting Bandsaw Machine

Cosen Bandsaw Machines


Round

250mm

Square

250mm

Rectangle

230x460mm

SpecificationBlade drive, Guide & CoolantControl & AutomationMaterial Feeding, Clamping & Safety

Specification

Heavy duty, robust construction (690Kg). Rigid Scissor action bandsaw bow design. Mitre Cuts from 0 – 60 degrees right. 4 speed transmission: 29, 46, 65, 98 m/min. Secure clamping via dependable manual lead screw system. Integrated coolant system. Mechanical stops from 0 – 60 degrees.

Blade drive, Guide & Coolant

Blade drive, Guide & Coolant

Control & Automation

The operator control station is ergonomically positioned at the front of the machine. All control functions are clearly identified for ease of operation. Hydraulic lifting of the bandsaw bow with an adjustable position switch when batch cutting. Main electrical lockout switch is mounted at the top front of the operator control station, Blade feed valve allows precise control of the cutting rate.

Material Feeding, Clamping & Safety

Manual material clamping. Vise jaws rotate when mitre cutting to prevent material moving. Large graduated display of angles when mitre cutting. Mechanical stop at both 0 – 60º. Interlocked blade band wheel cover guards.

SH-500M Semi Automatic Mitre Cutting Bandsaw

Cosen Bandsaw Machines


Round

330mm

Rectangle

280x500mm

SpecificationBlade Drive, Guide & CoolantControl & AutomationMaterial Feeding & Clamping

Specification

Heavy duty, robust construction (790Kgs). The swivel saw head assembly enables the operator to cut any angles between 0-60 degrees without moving the material. The degree of angle is clearly displayed and positioned away from any potential swarf build up. Blade tension indicator ensures the correct tension for better blade life and cutting performance. Precision blade tension to maximise blade life. Four blade speeds: 19, 30, 42, 63 plus the option of a variable bandspeed control. Specially designed gearbox for high lateral pressure. Full stroke hydraulic clamping vise cylinder (no manual adjustment required).

Blade Drive, Guide & Coolant

Bandsaw blade motor drive = 2.25Kg (3HP). Precision carbide blade guides ensure a square and accurate cut, with each carbide guide relieved to allow improved cooling of the blade during cutting. The bearing guides eliminate blade stress by pre-aligning the blade before it enters the carbide guides. Two additional guides support the blade from above, providing additional penetrating force for faster cutting times. Integrated coolant system. Blade swarf brush synchronised to the blade speed.

Control & Automation

The operator control station is ergonomically positioned on a pendant which can be swung through 180º, allowing the operator to either work from the front or rear of the machine. All control functions are clearly identified for ease of operation. Main electrical lockout switch is mounted at the front of the operator control station. Work height setting facility to allow the blade to rise just above the height of the material.

Material Feeding & Clamping

Full stroke hydraulic clamping vise cylinder (no manual adjustment required). Hydraulic powered saw bow lifting system after the cut is complete. A 460mm long sturdy work table support with blade coolant return. Built in adjustment bar type length stop.

Pegasus + VHZ Semi Automatic Mitre Cutting Bandsaw

FMB


Round

330mm

Square

330mm

Rectangle

330x510mm

SpecificationBlade Drive, Guides & CoolantMaterial ClampingControls & Safety

Specification

Heavy duty, robust construction (850Kg). Scissor action design. Tilted saw bow design to reduce twist on the saw blade and maximise blade life. Saw bow design incorporates: Special Aluminium Alloy, Steel and Cast Iron. VHZ electronic blade speed regulation for a wide range of blade speeds. Head rotation angle stops at 0, 45 and 60 degrees. Dynometric blade tensioning. Digital display of cutting angle for fast and precise setting.

Blade Drive, Guides & Coolant

Specially designed gearbox for high lateral pressure. Carbide blade guide assembly blocks with additional bearing guides. Blade cleaning brush driven by motor gearbox. Integrated coolant system with electronic coolant pump. Substantial 11/4″ wide blade, essential for cutting hard and exotic materials.

Material Clamping

Head feeding system with hydraulic cylinder and front balanced valve for feeding. Material clamping vise with manual positioning and fast sliding rack system with hydraulic cylinder for rapid material lock/unlock. Head locking lever for inclined cuts in practical position. Two material supporting rollers placed on the loading side of the basement.

Controls & Safety

Ergonomic working table and control panel. Front mounted control panel. The blade is completely covered with a protection guard. Front mounted control panel. Emergency stop button. Blade breakage safety switch immediately stops the machine.

Cosen SVC-670DM Vertical Semi Automatic Dual Mitre Cutting Bandsaw



StructureBlade Drive, Guide and Lubrication SystemControl & AutomationMaterial Feeding & Clamping

Structure

he vertical saw frame allows the user to cut at any angle between 0° (straight cut) and 60° (mitre cut) in both directions. The precision pivot system facilitates easy and accurate adjustment for angle cuts. Angle changes are made through a manually actuated hydraulic system with digital angle display. SVC-670DM requires no tools to make angle changes. Saw frame also has an adjustable cant from 0 to 5 degrees. Rigid and heavy-duty saw frame, bed and wheels provide for maximum vibration dampening and improved cutting performance

Blade Drive, Guide and Lubrication System

A 3,75 Kw motor provides significant torque at all speed ranges. The standard blade speed control provides infinite blade speeds (20 to 80 m/min) that can be easily changed through to accommodate all types of materials. Carbide guides securely guide the blade during the cutting cycle. Bearing guides eliminate blade stress by pre-aligning the blade before it enters the carbide guides. Guide arms assure straight cuts and eliminate vibration for longer blade life. The guide arm can be located as low as 5” above the worktable. The blade guide arm raises or lowers and is hydraulically actuated. Hydraulic Blade tension device insures proper blade tension for quality cuts and longer blade life.

Control & Automation

he operator’s control station located on the front side of the saw is convenient and user friendly. All operator controls are positioned on the top of the control box and clearly labeled for ease of operation. The electrical components are located inside the control box with the main lockout disconnect on the front of the control box for safety and easy maintenance. Saw frame return is semi-automatic. After completion of the cut, saw bow automatically returns. Material size selection is automatically set when clamp is set.

Material Feeding & Clamping

Dual Feed: Independently controlled feed rate and feed pressure functions achieve optimal cutting performance. The feed pressure valve and feed rate valve are infinitely and independently variable to assure maximum control under the most demanding applications. Feed pressures ranging from 0 to 400 lbs are obtainable.