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C-510MNC Automatic Mitre Cutting Bandsaw

Cosen Bandsaw Machines

Cosen’s C-510MNC is a high production fully programmable automatic miter-cutting bandsaw, which incorporates a massive base, sturdy saw frame, a 3,75 kW drive motor, 34 mm. wide blade and a user-friendly programmable control for ease of operation.

Utilizing the SNC-100 System the operator easily programs the cut length and quantity desired.  The SNC-100 System stores up to 100 cutting jobs and features Automatic Kerf Compensation for parts longer than a single index.  The SNC-100 System also utilizes “Save-A-Blade” which retracts the material 2 mm from the blade at the end of each cut so the blade will not rub the material while the saw head moves up to allow the next index.  All machine functions are controlled from the operator’s station.  The control panel is ergonomically designed and located for convenient use by the operator.

Cutting Capacity

Round

360mm

Square

Rectangle

330x510mm
Mitre Cutting CapacityRound 45°360mm
Round 60°270mm
Rectangle 45°330 x 450mm
Rectangle 60°270 x 330mm
Blade Speed20 - 100m/min66 - 330rpm
Blade Size4880 x 34 x 1.1mm192.9 x 1.3 x 0.04
Blade Motor3.75kw5HP
Hydraulic Motor0.75kw1HP
Coolant Motor0.09kw1/8HP
Workbed Height783mm30.8"
Gross Weight2135kgs4707lbs
Floor Space3300 x 2750 x 2200mm192.9 x 1.3 x 0.04"
Blade Drive, Guidance & Lubrication SystemControl & AutomationMaterial Clamping & FeedingSafety

Blade Drive, Guidance & Lubrication System

The AC inverter controlled variable-speed blade drive is equipped with the best worm gear speed reducer. The worm shaft is hardened and ground. Together, they provide quiet, powerful, and trouble-free drive. Carbide guides securely guide the blade during the cutting cycle. The carbide is relieved so that coolant can both cool and lubricate the blade during the cut. Bearing guides eliminate blade stress by pre-aligning the blade before it enters the carbide guides. Cast iron guide arms are rigidly supported by a large, heavy-duty cast iron dovetail to assure straight cuts and eliminate vibration for longer blade life. Blade tension device insures proper blade tension for quality cuts and longer blade life. Integral coolant system. Synchronized power driven blade brush removes the chips from the blade, maximizing productivity and extending blade life.

Control & Automation

SNC-100 Features include: 7” Touch screen Mitsubishi PLC controller 100 individual jobs can be programmed and stored Stored program(s) may be easily recalled and executed at Will. Blade Speed Display Motor amp draw (optional) Optional Blade Deviation Detection monitor can be controlled directly from Touch Screen Automatic Kerf Loss Compensation & Automatic Multiple Indexing up to 999” Save-a-Blade Feature – The shuttle vise will automatically retract the material slightly after cut-off, so a blade can avoid the undesirable abrasion with material, improving cutting tool life. Error Code Display Provides simplified self-diagnostics. Blade life timer. Precision feed pressure & feed rate dual valve system for optimal cutting performance in any material.

Material Clamping & Feeding

Smart NC Controlled Multiple indexing for long cutting lengths of up to 25.000 mm. maximum length, utilizing full shuttle length every index 595 mm. until desired length is reached. Full stroke machine vises. The machine front vise and index vise incorporate full stroking cylinders to provide tight clamping of any material from the operator’s station. This eliminates the operator from having to hand position the vise when material size changes. As a very useful feature, LED light comes on to indicate secure clamping. Ductile cast iron vise with replaceable hardened wear plates. One set of vertical alignment rollers, which is convenient for bundle cutting and positioning bar stock, is standard and is located on the machine base. In addition to the sturdy cast work table, an 450 mm. solid discharge table with coolant return adequately supports cut-off stock and provides coolant savings in the long run. Multiple horizontal rollers located on the entry side of the saw to facilitate smooth material feeding.

Safety

Proximity switches sense both blade slippage and blade breakage and will automatically shut off the machine if either of these conditions should occur. All blade covers and guarding on the saw are painted Alert Orange to increase safety alertness. All exposed electric wiring and hydraulic circuit are protected by conduits. Electrical and hydraulic safety interlock prevents saw blade to start without vises securely clamped.

ServiceS & after sales support

After sales support is just as important as the performance of our products. Full support is provided by our team of technical service personnel, working alongside the customer is where our expertise in technical support is best demonstrated. Our staff provide a comprehensive advisory service and ensure that all customers receive the very best in back-up support.